Improving Plant Health & Efficiency in Process Manufacturing Facility
Client Type
Large-Scale Manufacturing Plant
Challenge
Declining output efficiency and frequent breakdowns due to aging machinery
Approach
- Plant health assessment and diagnostics
- Reverse engineering of obsolete components
- Accurate CAD designs for replacement parts
- 3D printing validation and testing
Solution
- Condition-based preventive maintenance program
- Locally manufactured components to replace obsolete parts
- Improved process stability through optimized maintenance
Results
- 25% increase in machine efficiency
- 60% reduction in spare procurement lead time
- Extended equipment service life
- Reduced dependency on external suppliers
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MRO Company
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Preventive Maintenance Optimization for Automotive Manufacturing Plant